Face Seals and Annular Coatings Above:Greystone executives, Everett Fernald (at left); David Lippy (center), and Steve Durkin, Sales Engineer (right) discuss Greystone's extensive offerings and expertise.
Greystone Solenoid Plating Above:Greystone executives, Everett Fernald (at left); John Maconi (center), and David Lippy (right) discuss Greystone's experience and understanding of solenoid plating. Further, learn about specific processes that Greystone uses to plate solenoids with few or no nodules.
Medical Chrome Plating: Autoclaving Above: Greystone executive, David Lippy (right) discusses Greystone's experience and innovation in Medical Chrome Autoclaving, with Rawl Rutter (left), Business Manager for Greystone's plating subsidiary Induplate.
Selective Zinc Plating Above: Greystone executive, David Lippy (right) discusses Greystone's abilities in Selective Zinc Plating, with Rawl Rutter (left), Business Manager for Greystone's plating subsidiary Induplate.
Case Studies
Some of our Clients we've helped:
About Greystone
Above: Greystone, Inc executives interviewed about the company and asked how, for over 80 years and on an international basis, has Greystone has continued to meet client plating and machining challenges in innovative ways in such industries as aerospace, automotive, medical, and industrial equipment. Interviewed: John Maconi, CEO David Lippy, Owner/President Everett Fernald, Owner/President
Hard Anodizing difficult castings to specification
Overview:
A major international OEM had a high volume cast aluminum part that required type III hard coat anodizing to resist wear.
Their previous supplier provided parts that not only fell short of meeting the thickness specification, but also came at a premium price
Challenge:
The parts are made of 380 cast aluminum, which is a very difficult material to anodize with the difficulty compounded
by almost a two mil nominal thickness requirement. Anodizers throughout the country had all fallen short of achieving
the desired thickness at the target price. With their strong engineering team, high volume and technically
challenging automotive experience, Greystone was drawn to the challenge.
Approach:
The experience Greystone has with difficult plating opportunities quickly paid off in establishing conditions that duplicated the
current supplier's product; going beyond this and economically achieving the customer's specification was the primary focus of
our efforts. Numerous trials with different chemistries, multiple rectifier profiles, temperature variations, and even several novel
rack configurations were conducted. As with Edison and his light bulb, more ways were found to miss the target than to hit it, but
eventually Greystone isolated the parameter to achieve the desired thickness.
Simultaneously Greystone set to work developing automated equipment to facilitate optimized handling
procedures and minimize labor costs.
Result:
The ultimate solution was a creative combination of several elements. The rack design, rectifier control, pre-treatment regiment,
as well as the anodizing bath chemistry all factored into achieving the desired end product. Greystone not only produced a
consistently thick coating to specification, but also exceeded the customer's price target.